H — Heavy-duty Granulators

Heavy-duty granulators for every application in the plastics recycling

  • virtus-h35-granulatorsH 35

  • virtus-h60-granulatorsH 60

  • virtus-h80-granulatorsH 80

  • virtus-h110-granulatorsH 110

  • virtus-H-Heavy-Duty-Granulator-08

  • virtus-h-series-2-granulators

  • virtus-h-series-granulators

  • virtus-H-Heavy-Duty-Granulator-17

  • virtus-H-Heavy-Duty-Granulator-18

 H Heavy-duty Granulator Advantages

  • Knives are adjusted outside of the machine
  • Specially developed deflector wedge
  • Wide choice of rotors
  • Well thought out housing design
  • Strong Welded Steel construction- Oversized outboard bearings

Heavy-duty H 35-50  Brochure


Heavy-duty H 60-70  Brochure


Heavy-duty H 80  Brochure


Heavy-duty H 110  Brochure

General Description

H 35 and 50: Rotor Dia. 350 and 500 mm Widths: 500 mm to 1000 mm
H 60 and 70: Rotor Dia. 600 and 700 mm Widths: 800 mm to 1000 mm
H 80: Rotor Dia. 800 mm Widths: 1200 mm to 2000 mm
H 110: Rotor Dia. 1100 mm Widths: 1200 mm to 2400 mm

The H series heavy-duty granulators offer a wide array of different rotor designs. Their completely welded heavy steel construction is designed to withstand the most demanding and universal applications. Rotor bearings, knife mounts and rotor shaft are oversized. The standard V-cut creates a high quality regrind with a very low percentage of fines in the output material. The removable third stator blade is acting as a deflector wedge and allows the heavy-duty granulator to be quickly adjusted to different application scenarios. Other standard features include easily replaceable wear plates in the cutting chamber as well as outboard bearings reducing the risk of contamination.

Applications

The wide range of rotors and hopper styles allow the heavy-duty granulators to be tailored to almost every application in the recycling field. The Heavy-duty 35, 50, 60 and 70 granulators are mainly used as central granulators for in-house recycling applications to process thick walled pieces in one step. The Heavy-duty 110 series granulators can be used to grind large thick walled parts down to a granule in one step. The large diameter rotors are available with a choice of 9, 11 or 13 rows of rotor knives. The V-cut design ensures a high quality granule with a low percentage of fines. All of the Heavy-duty granulators can be used as a second step granulator after a X shredder to reach higher throughput rates. When used to grind light materials, the throughput can be greatly increased with the addition of a Virtus force feeding device. For abrasive, contaminated or highly-filled materials the heavy-duty granulators can be equipped with special wear protection, such as hard facing of the rotor and housing and key parts manufactured from highly wear resistant steels.

Help us help you!

Fill out and submit our Recycling Application Worksheet. One of our application engineers will contact you to discuss your application in more detail.

Key Features

plastics heavy-duty granulators knives

Knives

The easily removable deflector wedge acts as a third stator blade and can be used to adjust the aggressiveness of the rotor at the first cutting point.  Rotor and stator knives are pre-set outside the granulator in a supplied bench-top fixture prior to installation. Awkward adjustments inside the granulators are no longer necessary.

plastics heavy-duty granulators rotor

Rotors

The Heavy-duty granulators are available with different rotor options to fit different applications, for example with oversized suction troughs in order to achieve a very high output. All rotors feature the V-cut technology creating a high quality regrind. The Heavy-duty 110 series granulators comes standard with wide H-style rotors available with 9, 11 or 13 rows of rotor blades ensuring a high quality output.

plastics heavy-duty granulators bearings

Robust Bearings

The heavy-duty bearings are separated from the cutting chamber to avoid lubricants entering the cutting chamber and bearing failure due to material contamination in the bearings.

plastics heavy-duty granulators wear resistant

Wear Resistant

For abrasive applications the Heavy-duty granulators can be equipped with rotors with key parts manufactured from highly wear resistant steel as well as weld on hard facing.

Specifications

crushmaster-h35-dimensions


 
H Series H35-50H50-60H50-100
Rotor Diametermm350500500
Rotor Widthmm5006001000
Drive CapacitykW225575
Rotor Knivespcs3 or 53 or 53 or 5
Stator Knivesrows2 or 32 or 32 or 3
Effective Working Areamm x mm460 x 516636 x 590985 x 590
Dimensions
Amm182021052255
Bmm160018502000
Cmm740800900
Dmm165017651840
Emm520635985
Fmm7759451350
Gmm128015601945

crushmaster-h60-dimensions


 
H Series H60-80H60-160H70-100
Rotor Diametermm600600700
Rotor Widthmm80016001000
Drive CapacitykW75132132
Rotor Knivespcs5 or 75 or 75 or 7
Stator Knivesrows2 or 32 or 32 or 3
Effective Working Areamm x mm790 x 6951500 x 695900 x 800
Dimensions
Amm235025352815
Bmm210023902500
Cmm100010001100
Dmm194019402250
Emm7881560985
Fmm112519801290
Gmm184023602060

crushmaster-h80-dimensions


 
H Series H80-120H80-160H80-200
Rotor Diametermm800800800
Rotor Widthmm120016002000
Drive CapacitykW1321602 x 160
Rotor Knivespcs5, 7 or 95, 7 or 95, 7 or 9
Stator Knivesrows2 or 32 or 32 or 3
Effective Working Areamm x mm1150 x 9151570 x 9151960 x 915
Dimensions
Amm310031002755
Bmm280028002600
Cmm120012001600
Dmm257025703055
Emm115011501965
Fmm153515352250
Gmm243024303465

crushmaster-h110-dimensions


 
H Series H110-120H110-240
Rotor Diametermm11001100
Rotor Widthmm12002400
Drive CapacitykW2002 x 200
Rotor Knivespcs7, 9 or 117, 9 or 11
Stator Knivesrows2 or 32 or 3
Effective Working Areamm x mm1150 x 12101960 x 1210
Dimensions
Amm31153060
Bmm29003000
Cmm14001400
Dmm30303030
Emm11502330
Fmm16802760
Gmm24403830

Video

VirtusEquip_AdminH — Heavy-duty Granulators